Curtis Cab
Curtis Cab

Case Study

Reclaiming the Market or How Our Plug-and-Play A/C Cabin Stopped Market Share Erosion for a Major OEM

  • Last Updated: June 2, 2026

Executive Summary

When a leading OEM began losing market share due to the lack of a factory A/C option on its flagship utility platform, they turned to us. Despite significant space and power constraints, we engineered a plug-and-play, direct-drive A/C cabin—restoring competitiveness and delivering a durable, climate-controlled solution for commercial and rental markets.

The Challenge: Market Pressure & Extreme Constraints

As competitors introduced factory climate control, the OEM began losing share on an otherwise strong diesel platform. To compete, they needed an A/C solution—but the platform presented significant technical barriers:

  • Space Constraints: Tightly packaged engine bay with no room for a traditional compressor setup
  • Power Management: Limited engine capacity, where added load risked degrading performance
  • Rental Durability: Traditional belt-driven systems require frequent maintenance—unacceptable for high-use rental fleets

Our Approach: Integrated Engineering & Execution

We partnered as a strategic engineering extension of the OEM, delivering a complete solution from concept through production.

  • Direct-Drive Innovation: Replaced traditional V-belt systems with a maintenance-free, automotive-style direct drive using a serpentine belt and automatic tensioner—eliminating field maintenance and ensuring reliable performance.
  • Optimized Power Management: Engineered the system to integrate seamlessly with the diesel platform, delivering A/C performance without compromising drivetrain efficiency.
  • Precision Packaging: Utilized advanced 3D scanning and CAD to design a solution that fits within the existing engine bay—requiring no structural modifications.
  • Factory-Quality Execution: Delivered a plug-and-play cab system built to automotive-grade standards for durability, performance, and seamless integration.

Results & Impact

  • Market Share Reclaimed: Closed a critical product gap, restoring competitiveness and winning back customers
  • Rental Adoption: Maintenance-free design drove strong uptake across rental fleets, eliminating field-service concerns
  • Operational Simplicity: Plug-and-play integration reduced installation complexity and accelerated deployment through the dealer network

We don’t just solve engineering puzzles; we protect our partners’ bottom lines. By engineering a maintenance-free, automotive-grade drive system where others said it couldn’t fit, we didn’t just give this vehicle air conditioning—we gave the OEM a needed product enhancement.

David Breault, Director, Sales & Marketing

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